Electromotive force method for measuring liquid level in a container
GE Yao1,2, LI Meng1,2, WEI Han1,2, BI Chuan-guang3, LU Kai-cheng3, YU Yao-wei1,2
1. State Key Laboratory of Advanced Special Steel, Shanghai 200072, China; 2. School of Materials Science and Engineering, Shanghai University, Shanghai 200072, China; 3. Technology Center, Shanghai Meishan Iron and Steel Co., Ltd., Baosteel, Nanjing 210039, Jiangsu, China
Abstract:Developments of blast furnace on a huge scale, longevity, and high efficiency, are the main trend of ironmaking. However, the hearth is the key section affecting the longevity of the blast furnace. In order to stably monitor of the internal conditions of the hearth in a long operation, metallurgical researchers have tried many different methods, such as thermocouple temperature measurement, cooling wall water temperature monitoring method, ultrasonic nondestructive testing technology, etc. But the above methods have various disadvantages. According to structural characteristics of blast furnace hearth, an experimental device and its EMF (electromotive force) measurement system were designed in a laboratory scale. The relationship of EMF signal and the liquid level, temperature, sensing material, and other parameters was obtained in laboratory experiments. Furthermore, the relationship between EMF signal and liquid level was validated by an on-site torpedo tank experiment in a steel plant. Among the six signal wires, molybdenum and silver coating with copper were both suitable for the signal wire.
葛谣, 李萌, 魏涵, 毕传光, 卢开成, 于要伟. 电动势法测量容器内液面高度[J]. 中国冶金, 2020, 30(2): 6-12.
GE Yao, LI Meng, WEI Han, BI Chuan-guang, LU Kai-cheng, YU Yao-wei. Electromotive force method for measuring liquid level in a container[J]. China Metallurgy, 2020, 30(2): 6-12.
CHANG C M,CHENG W T,HUANG C E,et al. Numerical prediction on the erosion in the hearth of a blast furnace during tapping process[J]. International Communications in Heat and Mass Transfer,2009,36(5):480.
[5]
Zagaria M,Dimastromatteo V,Colla V. Monitoring erosion and skull profile in blast furnace hearth[J]. Ironmaking and Steelmaking,2013,37(3):229.
[6]
Kurpisz K. A method for determining steady state temperature distribution within blast furnace hearth lining by measuring temperature at selected points[J]. Transactions of the Iron and Steel Institute of Japan,1988,28(11):926.
Gdula S J,Bialecki R,Kurpisz K,et al. Mathematical model of steady state heat transfer in blast furnace hearth and bottom[J]. Transactions of the Iron and Steel Institute of Japan,1985,25(5):380.
[9]
Alter M A,Brunner J M,Holmes D J,et al. Continuous monitoring of liquid level and thermal state in the hearth based on measurement of EMF on the blast furnace shell[J]. Iron and Steel Technology,2013,10(3):43.
[10]
Guo B Y,Maldonado D,Zulli P,et al. CFD modelling of liquid metal flow and heat transfer in blast furnace hearth[J]. ISIJ International,2008,48(12):1676.
[11]
Ito T,Yotsuji J,Nagamune A. Development of pig iron and molten slag level measurement technique for blast furnace[J]. ISIJ International,2014,54(11):2618.
[12]
Sancho L F,Chust R P,Carrascal D. New technique for abnormal casting identification in a blast furnace [J]. Rev Met Paris,2007,104(1):23.
[13]
Mathews L L,Seastone J C,Eisenhart L R,et al. Time,labor,and/or cost saving devices in the open hearth-a panel discussion[J]. Journal of Metal,1966,18(9):1061.
[14]
裴志云,林永广. 高炉炉缸监测方法的研究[J]. 首钢科技,1993(6):1.
[15]
LI Y,ZAN L,GE Y,et al. Monitoring liquid level of blast furnace hearth and torpedo ladle by electromotive force signal[J]. Metals,2018,8(9):665.