Abstract:In the casting process of calcium-treated steel, alumina carbon stopper head and spinel carbon stopper head are easily corroded by the free [Ca] in molten steel. Using magnesia carbon refractory can reduce the corrosion of [Ca] and increase the service life of the stopper head. The influence of SiC powder amount on properties of magnesia carbon stopper head was studied, the composite structure of magnesia carbon stopper head was designed and the thermal shock resistance of the product was tested. The conventional properties and steel mill test results of magnesia carbon stopper head and spinel carbon stopper head were compared. Research indicates that, with the increase of SiC powder amount, the strength of materials at room temperature and high temperature are increased, while the thermal expansion coefficient is decreased. The composite structure improves the physical matching between the stopper head and the stopper body and improves stability of stopper head. The specific performance is that magnesia carbon stopper head test sample has no cracks on the surface and inside after thermal shock cycles at 1 100 ℃ for 3 times. Although the mechanical strength of magnesia carbon stopper head is slightly weaker than spinel carbon stopper head, the performance of casting calcium-treated steel for the former is better. The analysis finds that the direct cause of spinel carbon stopper head damage is the corrosion of free [Ca].
潘磊, 樊海波, 高陟, 王作创, 杨勤, 马北越. 镁碳质塞棒棒头抗热震性优化及工业应用[J]. 中国冶金, 2023, 33(1): 147-153.
PAN Lei, FAN Hai-bo, GAO Zhi, WANG Zuo-chuang, YANG Qin, MA Bei-yue. Optimization on thermal shock resistance and industrial applications of magnesia carbon stopper head[J]. China Metallurgy, 2023, 33(1): 147-153.
Nag M, Nag B, Agarwal T, et al. Evaluation of suitable refractory for slag dumping area of steel ladle metal zone application for calcium treated aluminium killed steel[J]. Engineering Failure Analysis, 2020, 109: 104272.
Raju M, Chandra K S, Mahata T, et al. Improvement in the properties of low carbon MgO-C refractories through the addition of graphite-SiC micro-composite[J]. Journal of the European Ceramic Society, 2022, 42(4): 1804.
[11]
LI T Q, CHEN J F, XIAO J L, et al. Formation of liquid-phase isolation layer on the corroded interface of MgO/Al2O3-SiC-C refractory and molten steel: Role of SiC[J].Journal of the American Ceramic Society, 2021, 104(5):2366.
LIU C Y, TUAN W H, CHEN S C.Preparation of porous SiC ceramics for thermal dissipation purposes[J].Ceramics International, 2015,41(3): 4564.
[14]
MA B Y, ZHU Q, SUN Y, et al. Synthesis of Al2O3-SiC composite and its effect on the properties of low-carbon MgO-C refractories[J]. Journal of Materials Science and Technology, 2010, 26(8): 715.
Velappan S, Nivedhita P, Vimala R, et al. Role of nano titania on the thermomechanical properties of silicon carbide refractories[J]. Ceramics International, 2020, 46(16): 25921.
[17]
XU X F, ZHU T B, LI Y W, et al. Effect of particle grading on fracture behavior and thermal shock resistance of MgO-C refractories[J]. Journal of the European Ceramic Society, 2022, 42(2): 672.