|
|
Simulation analysis of slab ø230 mm support roller under periodic heat loading |
CHANG Hai, LEI Shao-wu, QIU Jun-juan, GENG Ming-shan |
Steelmaking and Continuous-casting Division, MCC Capital Engineering and Research Incorporation Limited, Beijing 100176, China |
|
|
Abstract Slab support roller is an important part of slab caster, the temperatures of the support roller at the bearing position and roller surface directly determine whether the support roller can operate normally. In order to find out the temperature distribution of each part of roller during the rotation, the heat transfer process of roller during the periodic rotation of slab ø230 mm support roller was simulated. The results show that the temperature of slab ø230 mm support roller reaches a steady state after 1 500 s of continuous casting under the influence of slab radiation, cold water and air heat dissipation. And the temperature of the roller projecting to the middle of semicircle on the air side under the influence of cooling water is about 250 ℃, while the temperature is about 270 ℃ without the influence of cooling water. Under the influence of cooling water, the maximum temperature of the roller projecting to the slab side semicircle is 272.3 ℃, while the temperature is about 290 ℃ without influence of cooling water. By comparing with the measured data, the results show that the calculation model can predict the temperature distribution of roller well and provide theoretical support for the design of continuous casting support roller.
|
Received: 25 February 2022
|
|
|
|
[1] |
李小兵,孙大乐,黄晓勃. 板坯连铸机辊子寿命影响因素的分析[J]. 重型机械,2003(2):21.
|
[2] |
Kang C G,Kim Y D. Model experiments for the determination of the heat-transfer coefficient and transition thermal analysis in the direct rolling process[J]. Journal of Materials Processing Technology,1998,84(1/2/3):210.
|
[3] |
段雄,李大云. 铸轧辊套的热结构耦合分析及疲劳寿命预测研究[J]. 机械设计与制造,2009(1):137.
|
[4] |
Sanz A. New coatings for continuous casting rolls[J]. Surface and Coatings Technology,2004,177:1.
|
[5] |
李建平,徐自立,刘长安,等. 新型复合连铸辊套的研制[J]. 铸造,2003,52(10):783.
|
[6] |
李富帅. 连铸辊长寿命技术研究[C]//第八届全国连铸学术会议论文集. 海口:中国金属学会,2007:608.
|
[7] |
孙蓟泉,李慧剑,张兴中. 连铸机辊子与铸坯传热的研究[J]. 钢铁研究学报,1997,9(3):10.
|
[8] |
Bryant G F. Automation of Tandem Mills[M]. London:Iron and Steel Institute,1973.
|
[9] |
Atack P A,Robinson I S. An investigation into the control of thermal camber by spray cooling when hot rolling aluminium[J]. Journal of Materials Processing Technology,1994,45(1/2/3/4):125.
|
[10] |
Wang S R,Tseng A A. Macro-and micro-modelling of hot rolling of steel coupled by a micro-constitutive relationship[J]. Materials and Design,1995,16(6):315.
|
[11] |
张绚丽,张杰,魏钢城,等. 带钢热连轧机工作辊温度场及热辊形的理论与实验研究[J]. 冶金设备,2002(3):1.
|
[12] |
樊树宝. 板坯连铸辊长寿命技术的探究[D]. 秦皇岛:燕山大学,2013.
|
[13] |
叶亚宁. 中厚板矫直及矫直辊热力耦合数值模拟研究[D]. 秦皇岛:燕山大学,2011.
|
[14] |
张鹏. 热轧带钢中间坯及输送辊温度场模型与应用研究[D]. 武汉:武汉科技大学,2008.
|
[15] |
陈志超. 保温罩内热轧中间坯输送辊道温度场分析[D]. 武汉:武汉科技大学,2010.
|
[16] |
邹文芳. 热连轧输送辊道温度场的有限元分析[D]. 武汉:武汉科技大学,2008.
|
|
|
|