|
|
Technology and microstructure characteristics of Fe-30Mn-9.5Al-2C steel by laser solid forming |
WANG Yan1, TIAN Fengshuo1, WANG Changjun2, WEI Yingkang1, WANG Jianyong1, ZHANG Liangliang1, JIA Wenpeng1, LIU Shifeng1 |
1. College of Metallurgical Engineering, Xi'an University of Architecture and Technology, Xi'an 710055, Shaanxi, China; 2. Institute of Special Steel, Central Iron and Steel Research Institute Co., Ltd., Beijing 100081, China |
|
|
Abstract Fe-Mn-Al-C lightweight steels exhibit low density and good mechanical property, making them suitable for lightweight and high strength material needed in aerospace, automotive energy, and deep-sea exploration. Nevertheless, as a crucial element for its weight reduction and performance control, the large addition of Al will lead to the difficulty of traditional casting, which limits its application in complex-shaped components. Therefore, laser solid forming additive manufacturing technology was used to tackle the aforementioned problems by exploiting its high forming freedom and micro-molten pool metallurgical properties. Taking Fe-30Mn-9.5Al-2C as the research object, the optimal combination of process parameters was explored by orthogonal test, and the phase composition and microstructure evolution under the optimal process parameters were studied. The results show that under the optimal process parameters, the microstructure is composed of austenite, a small amount of ferrite and κ-carbide, and the hardness is up to 539HV. The research results can guide the manufacturing of Fe-Mn-Al-C steel via laser solid forming.
|
Received: 10 July 2023
|
|
|
|
[1] |
康永林,朱国明. 中国汽车发展趋势及汽车用钢面临的机遇与挑战[J]. 钢铁,2014,49(12):1.
|
[2] |
王存宇,杨洁,常颖,等. 先进高强度汽车钢的发展趋势与挑战[J]. 钢铁,2019,54(2):1.
|
[3] |
林方敏,邢梅,唐立志,等. Fe-Mn-Al-C系低密度钢及其强韧化机制研究进展[J]. 材料导报,2023,37(5):1.
|
[4] |
邢梅,林方敏,唐立志,等. Al元素对Fe-Mn-Al-C系低密度钢的影响特性综述[J]. 中国冶金,2022,32(2):15.
|
[5] |
XIANG S,LIU X,XU R,et al. Ultrahigh strength in lightweight steel via avalanche multiplication of intermetallic phases and dislocation[J]. Acta Materialia,2023,242:118436.
|
[6] |
DING H,LIU D,CAI M,et al. Austenite-based Fe-Mn-Al-C lightweight steels:Research and prospective[J]. Metals,2022,12(10):1572.
|
[7] |
KIM C,HONG H U,JANG J H,et al. Reverse partitioning of Al from κ-carbide to the γ-matrix upon Ni addition and its strengthening effect in Fe-Mn-Al-C lightweight steel[J]. Materials Science and Engineering A,2021,820:141563.
|
[8] |
KIES F,WILMS M B,PIRCH N,et al. Defect formation and prevention in directed energy deposition of high-manganese steels and the effect on mechanical properties[J]. Materials Science and Engineering A,2020,772:138688.
|
[9] |
LI Z,WANG Y,CHENG X,et al. The effect of rolling and subsequent aging on microstructures and tensile properties of a Fe-Mn-Al-C austenitic steel[J]. Materials Science and Engineering A,2021,822:141683.
|
[10] |
张志刚,任英,成功,等. 非调质钢中夹杂物生成热力学[J]. 中国冶金,2020,30(4):23.
|
[11] |
CHANG K M,CHAO C G,LIU T F. Excellent combination of strength and ductility in an Fe-9Al-28Mn-1.8C alloy[J]. Scripta Materialia,2010,63(2):162.
|
[12] |
ZAMBRANO O A. A general perspective of Fe-Mn-Al-C steels[J]. Journal of Materials Science,2017,53(20):14003.
|
[13] |
陈永安,李大赵,闫志杰,等. Fe-Mn-Al-C系轻质高强钢研究现状及展望[J]. 钢铁,2021,56(4):83.
|
[14] |
王凤权,孙挺,王毛球,等. Fe-Mn-Al-C系奥氏体基低密度钢的研究进展[J]. 钢铁,2021,56(6):89.
|
[15] |
沈逸平,张琪,陈光辉,等. Fe-30Mn-8Al-0.8C奥氏体低密度钢变形中组织演变及变形机制[J]. 钢铁,2023,58(3):135.
|
[16] |
FENG Y,SONG R,WANG Y,et al. The synergistic effect of deformation twins and polycrystalline structure on strain hardening in a high-SFE Fe-Mn-Al-C austenitic cast steel in compression[J]. Materials Letters,2020,272:127814.
|
[17] |
CASTAN C,MONTHEILLET F,PERLADE A. Dynamic recrystallization mechanisms of an Fe-8%Al low density steel under hot rolling conditions[J]. Scripta Materialia,2013,68(6):360.
|
[18] |
RANA R,LIU C,RAY R K. Low-density low-carbon Fe-Al ferritic steels[J]. Scripta Materialia,2013,68(6):354.
|
[19] |
RANA R,LIU C,RAY R K. Evolution of microstructure and mechanical properties during thermomechanical processing of a low-density multiphase steel for automotive application[J]. Acta Materialia,2014,75:227.
|
[20] |
YANG M X,YUAN F P,XIE Q G,et al. Strain hardening in Fe-16Mn-10Al-0.86C-5Ni high specific strength steel[J]. Acta Materialia,2016,109:213.
|
[21] |
陈柯宇,许莉敏,甘杰,等. 激光功率对选区激光熔化AlSi10Mg组织及力学性能的影响[J]. 激光与光电子学进展,2021,58(13):1314001.
|
[22] |
刘海,陈辉. 激光功率对异种钢激光焊接接头组织与性能的影响[J]. 激光与光电子学进展,2021,58(23):2314007.
|
[23] |
YAN X,GAO S,CHANG C,et al. Microstructure and tribological property of selective laser melted Fe-Mn-Al-C alloy[J]. Materials Letters,2020,270:127699.
|
[24] |
LI W,LI J,DUAN X,et al. Dislocation-induced ultra-high strength in a novel steel fabricated using laser powder-bed-fusion[J]. Materials Science and Engineering A,2022,832:142502.
|
[25] |
朱明,杨骞,王博,等. 激光参数对旁轴送粉激光熔覆粉末熔化行为的影响[J]. 激光与光电子学进展,2023,60(1):0116002.
|
[26] |
沈钦龙,姜超,顿亚鹏,等. 22MnB5超高强钢光纤激光搭接接头组织及性能研究[J]. 热加工工艺,2018,47(15):56.
|
[27] |
SHAH U H,LIU X. Ultrasonic resistance welding of TRIP-780 steel[J]. Journal of Materials Processing Technology,2019,274:116287.
|
[28] |
BRAGA V,SIQUEIRA R H M,CARVALHO S,et al. Mechanical behavior and microstructure of a fiber laser-welded TWIP steel[J]. The International Journal of Advanced Manufacturing Technology,2019,104:1245.
|
[29] |
AVERSA A,MOSHIRI M,LIBRERA E,et al. Single scan track analyses on aluminum based powders[J]. Journal of Materials Processing Technology,2018,255:17.
|
[30] |
POPOVICH V A,BORISOV E V,POPOVICH A A,et al. Functionally graded Inconel 718 processed by additive manufacturing:Crystallographic texture,anisotropy of microstructure and mechanical properties[J]. Materials and Design,2017,114:441.
|
[31] |
CHEN S,RANA R,HALDAR A,et al. Current state of Fe-Mn-Al-C low density steels[J]. Progress in Materials Science,2017,89:345.
|
[32] |
ZHANG J,JIANG Y,ZHENG W,et al. Revisiting the formation mechanism of intragranular κ-carbide in austenite of a Fe-Mn-Al-Cr-C low-density steel[J]. Scripta Materialia,2021,199(3):11836.
|
[33] |
ZHU L,XUE P,LAN Q,et al. Recent research and development status of laser cladding:A review[J]. Optics and Laser Technology,2021,138:106915.
|
[34] |
PLEVACHUK Y,SKLYARCHUK V,YAKYMOVYCH A,et al. Density,viscosity,and electrical conductivity of hypoeutectic Al-Cu liquid alloys[J]. Metallurgical and Materials Transactions A,2008,39(12):3040.
|
|
|
|