|
|
Numerical calculation and application of argon blowing from bloom tundish cover |
WU Chenhui1, LI Yang1, BAI Xuxu1, SHI Peng2, GUI Tianhao1 |
1. Institute of Materials Engineering and Technology, Pangang Group Research Institute Co., Ltd., Panzhihua 617000, Sichuan, China; 2. Panzhihua Steel Vanadium Co., Ltd., Pangang Group, Panzhihua 617000, Sichuan, China |
|
|
Abstract During continuous casting process, oxygen content in tundish can be significantly decreased by argon blowing from tundish cover(ABTC), and thus obviously improves the effect of tundish protective casting and decreases the secondary oxidation of molten steel. A tundish of six-strand bloom continuous casting machine was taken as the research object, and numerical calculation models of ABTC for stage of empty tundish and stage of stable casting were developed. To validate the accuracy of calculation models, the hand hold gas analyzer was applied to measure the oxygen content in tundish with different argon flow rate and argon blowing time. The measured oxygen content was compared with the calculated results, and the relative error was less than 7.5%。With the calculation models, the oxygen content in tundish was calculated and analyzed with different argon blowing scheme (including argon pipe locations, argon flow rate, argon blowing time). Based on the calculation results, the optimal argon blowing scheme is determined, that is installing the argon pipes on either side of the tundish conver holes, sealing the baking holes, keeping stopper rod holes open, the argon flow is not less than 120 m3/h during the period of empty tundish and not less than 60 m3/h during the period of stable casting stage. Industrial experiment of ABTC was carried out. The experimental results indicate that the oxygen mass fraction in tundish can be maintained at less than 0.1%, the increased nitrogen in steel from RH to tundish decreases by 18.3% from 7.1×10-6 to 5.8×10-6, and the inclusion rating of Class B and C are also improved. The present work provides theoretical guide for designing ABTC to improve the protective effect of tundish.
|
Received: 29 March 2023
|
|
|
|
[1] |
徐匡迪. 关于洁净钢的若干问题[J]. 金属学报, 2009, 45(3): 257.
|
[2] |
SAHAI Y. Tundish technology for casting clean steel: A review[J]. Metallurgical and Materials Transactions B, 2016, 47(4): 2095.
|
[3] |
ZHANG J, LIU J, YU S, et al. Production of clean steel using the nitrogen elevating and reducing method[J]. Metals, 2018, 8(7): 560.
|
[4] |
WEBLER B A, PISTORIUS P C. A review of steel processing considerations for oxide cleanliness[J]. Metallurgical and Materials Transactions B, 2020, 51(6): 2437.
|
[5] |
SASAI K, MIZUKAMI Y. Reoxidation behavior of molten steel in tundish[J]. ISIJ International, 2000, 40(1): 40.
|
[6] |
曾立, 刘航, 梅宁, 等. 中间包板间密封不良的原因分析和改进[J]. 连铸, 2023(1): 106.
|
[7] |
王强, 朱航宇, 孙剑, 等. SWRCH45K冷镦钢非金属夹杂物生成及演变行为[J]. 中国冶金, 2020, 30(11): 41.
|
[8] |
杨光, 杨文, 张立峰. 铝镇静钢中夹杂物钙处理改性及其影响因素[J]. 钢铁, 2022, 57(12): 66.
|
[9] |
ZHANG J, LIU Q, YANG S, et al. Advances in ladle shroud as a functional device in tundish metallurgy: A review[J]. ISIJ International, 2019, 59(7): 1167.
|
[10] |
CHATTERJEE S, LI D,CHATTOPADHYAY K. Tundish open eye formation: A trivial event with dire consequences[J]. Steel Research International, 2017, 88(9): 1600436.
|
[11] |
CHATTERJEE S, DONGHUI L, KINNOR C. Modeling of liquid steel/slag/argon gas multiphase flow during tundish open eye formation in a two-strand tundish[J]. Metallurgical and Materials Transactions B, 2018, 49(2): 756.
|
[12] |
LAI Q R, LUO Z G, HOU Q F, et al. Numerical study of inclusion removal in steel continuous casting mold considering interactions between bubbles and inclusions[J]. ISIJ International, 2018, 58(11): 2062.
|
[13] |
LIU Z Q, LI B K, VAKHRUSHEV A, et al. Physical and numerical modeling of exposed slag eye in continuous casting mold using Euler-Euler approach[J]. Steel Research International, 2019, 90(4): 1800117.
|
[14] |
王峰. 唐钢铝脱氧钢二次氧化现象及抑制机理[D]. 北京:北京科技大学, 2019.
|
[15] |
STORY S R, GOLDSMITH G E, FRUCHAN R J. A study of casting issues using rapid inclusion identification and analysis[J]. Iron and Steel Technology, 2006, 3(9): 52.
|
[16] |
孙彦辉, 蔡开科, 赵长亮. 非稳态浇注操作对连铸坯洁净度影响[J]. 钢铁, 2008, 43(1): 22.
|
[17] |
段永卿, 陈晓辉, 王月聪. 冶炼含铝钢中包水口堵塞原因分析及改进[J].钢铁钒钛, 2015, 36(6): 123.
|
[18] |
刘庆岗, 王一洲. 汽车钢DC03夹杂物产生原因分析及改进措施[J]. 中国冶金, 2016, 26(2): 25.
|
[19] |
范连明. 转炉/矩形坯连铸生产34Mn2V钢的实践[J]. 炼钢, 2010, 26(5): 69.
|
[20] |
高菊, 闫绍维, 丁志军. 滤清器用钢DC04-LQQ深冲件表面缺陷分析和工艺控制[J]. 特殊钢, 2017, 38(4): 27.
|
[21] |
LI Y, WU C H, XIE X, et al. Numerical simulation and application of tundish cover argon blowing for a two-strand slab continuous casting machine[J]. Metals, 2022, 12(11):1801.
|
[22] |
QIN X, CHENG C, LI Y, et al. A simulation study on the flow behavior of liquid steel in tundish with annular argon blowing in the upper nozzle[J]. Metals, 2019, 9(2): 225.
|
|
|
|