Research status and developing tendency of bearing steel spheroidization of pearlite
FENG Lu-lu1,2, WU Kai-ming1, QIAO Wen-wei3, LU Xiu-yu4, XIE Xing5
1. Collaborative Innovation Center for Advanced Steels, Wuhan University of Science and Technology, Wuhan 430081, Hubei, China; 2. School of Mechanical Engineering, Jingchu University of Technology, Jingmen 448000, Hubei, China; 3. Jiangsu Huaneng Cable Co. , Ltd. , Gaoyou 225613, Jiangsu, China; 4. Research Institute of Wuhan Iron and Steel Group, Wuhan 430080, Hubei, China; 5. Wuhan Second Ship Design and Research Institute, Wuhan 430064, Hubei, China
Abstract:The importance of spheroidization annealing process in bearing production is summarized. The rule of microstructure transformation of bearing steel from lamellar pearlite to granular pearlite is analyzed, the thermodynamic mechanism of the broken-up of lamellar cementite, and the transformation from short rod to granular of pearlite, and the process of granular ostwald grow were discussed. At the same time, the defects of bearing spheroidizing process are pointed out. Firstly, there are problems such as unfiorm distribution of carbides and differences in size. Secondly, the spheroidizing annealing process is not suitable for the development of new bearing steel due to the problems of immobilization and formatting. Thirdly, the microstructure inspection after spheroidizing annealing is rough and not meticulous enough. The development trend of the spheroidizing annealing process of bearing steel is pointed out. Firstly, the original lamellae should be more uniform and refined by introducing plastic deformation or increasing cooling supercooling in the rolling or forging stage, and avoid network cementite during production. Secondly, new spheroidizing annealing process should be developed, such as introducing electric field, magnetic field or high temperature and high pressure stress field in possible conditions to improve the traditional spheroidizing annealing process. Thirdly, the standardized quantitative inspection of spheroidizing microstructure should be carried out.
HAN H B, ZHAO X M, ZHAO X Y, et al. Effect of proeutectiod carbide on heredity in microstructure-mechanical properties and fatigue life of GCr15 bearing steel[J].Metallurgical Research and Technology, 2017, 14(2): 208.
CHEN X G, XU J, HU H, et al. Effects of niobium addition on microstructure and tensile behavior of as cast ductile iron[J].Materials Science and Engineering:A, 2017, 688: 416.
Kubend A P G, Bhattacharya A, Nestler B, et al. Mechanisms of pearlite spheroidization: insights form 3D phase-field simulations[J]. Acta Metallurgica, 2018,161:400.
[27]
Czarski A, Skowronek T, Matusiewicz P. Stability of a lamellar structure-effect of the true interlamellar spacing on the durability of a pearlite colony[J].Archives of Metallurgy and Materials: A, 2015,60(4A): 2499.
[28]
Deya I, Chandraa S, Sahab R, et al. Effect of Nb micro-alloying on microstructure and properties of thermo mechanically processed high carbon pearlitic steel[J]. Materials Characterization, 2018,140:45.
[29]
XU H D, XIU D L, XIA Y C, et al. The evolution of deformation-induced carbides during divorced eutectoid transformation in GCr15 steels[J]. Journal of Materials Engineering and Performance,2019,28(8):5277.
JI C, YAO J L, ZHU M Y. Effect of Ostwald ripening of carbide particles on mechanical properties of SCM435 steel during subcritical annealing[J]. Journal of Iron and Steel Research, International,2018,25(7):724.
LI C S, LI Z X, REN J Y, et al. Microstructure and properties of 1.0C-1.5Cr bearing steel in processes of hot rolling, spheroidization, quenching, and tempering[J]. Steel Research, International, 2019, 90(3):1.
[36]
LI Z X, LI C S, REN J Y, et al. Design of online spheroidization process for 1.0C-1.5Cr bearing steel and microstructure analysis[J]. Metallurgical and Materials Transactions:A, 2018, 49(5):1782.
HAN D X, DU L X, YAO C X, et al. The evolution of deformation-induced carbides during divorced eutectoid transformation in GCr15 steels[J].Journal of Materials Engineering and Performance, 2019, 28(8):5277.
[39]
WANG J, SHEN Y F, LIU Y, et al. Tailoring strength and ductility of a Cr-containing high carbon steel by cold-working and annealing[J].Materials, 2019, 12(24):8.
[40]
QIAN D S, WANG H L, PAN L B, et al. Obtaining ultrafine spheroidized carbides by combining warm deformation with divorced eutectoid transformation in GCr15 bearing steel[J].Materials Research, Express, 2020, 7(4):46.
HAO J Q, ZHANG H X, ZHANG X F, et al. Accelerated carbon atoms diffusion in bearing steel using electropulsing to reduce spheroidization processing time and improve microstructure uniformity[J]. Steel Research, International, 2020, 91(2):1.
Constantin G, Ioan I S. Effects of thermomagnetic treatment on microstructure and mechanical properties of rolling bearing steel[J].Journal of Iron and Steel Research, International,2009,17 (9):46.
[46]
ZHANG Xiao-xue, ZHANG Yu-dong, GONG Ming-long, et al. New microstructural features occurring during transformation from austenite to ferrite under the kinetic influence of magnetic field in a medium carbon steel[J]. Journal of Magnetism and Magnetic Materials, 2012,324: 4184.
[47]
Valery I L. High pressure phase transformations revisited[J].Journal of Physics: Condensed Matter, 2018,30 (16):1361.